JCI is able to provide electrical wiring harnesses and switch assemblies to meet your project specifications. Our CNC machining capabilities set us apart as a custom prototype shop. The marriage of mil-spec electrical and aerospace machining capabilities uniquely qualifies JCI to meet extreme harsh environments. Utilizing aggressive procurement methods, JCI assures quality, best pricing and delivery of raw materials, and also stocks a large inventory of wire, cable, and the most popular connectors to help reduce critical lead times.
Our continuous training program for all technicians assures use of best practice techniques for running, tying, terminating and custom labeling of harness assemblies. Wire processing and crimping equipment capabilities allow us to build both simple and very complex harnesses, process smaller orders more efficiently and expedite special orders. Logistics, including JIT delivery and warehousing services are available from JCI and are managed on our IT network.
JCI is a Quality Provider of:
- Custom Cable
- Discrete Wire Harnesses
- Multi-Wire, Multi-Breakout Harnesses
- Electronic Assemblies
- Value-Added Assemblies
- Power Cards
- Industrial Equipment Wire Assemblies
- Military Defense Wire Harnesses and Cable Assemblies
- Power Distribution Cabling Assemblies
- Ribbon Cable Assemblies
- Turn-Key Applications
- Network and Communications Cable Assemblies
- Transportation Industry Wiring Harness Assemblies
- Control Panel Assemblies
- Box Builds
Current Products Include...
- Assembled Electrical Wire Harnesses
- Electrical Cables
- Electrical Switches
- Custom Panel Fabrication
- Custom Pad or Screen-Printed Switches and Panels
- Custom Machining of all Substrates
Cable and Harness Assembly
JCI has been a domestic, low-cost provider of cable assemblies for many years. This wealth of experience is represented by the diversity of products we offer in both the low-volume/hi-mix family of products as well as higher volume cables. JCI is experienced in producing both low- and high-complexity products from heavy-gauge, point-to-point assemblies to assemblies with many contacts and multiple breakouts.
Wire Harness Assembly
JCI builds everything from simple lighting harnesses to large assemblies for aircraft and unique military vehicles that have hundreds of circuits. All harnesses, simple or complex, are built to exact customer specifications. Registration to the ISO 9001:2008 and AS9100C quality standards assures documentation of in-line process checks, 100% final continuity test, Hi Pot test and visual inspection to verify customer compliance. When needed, test printout data is provided using Cirris test equipment, or to customer test specifications.
Unique Wire Harness
JCI is easily your best one-stop source for custom wiring harnesses and power delivery systems and offers prefabricated modular wiring harnesses for conduit and raceway assemblies. JCI offers the engineering experience to provide the solutions you need.
JCI can build ribbon cable assemblies from .05 spacing up to 100 conductors. Cables and harnesses can be assembled using standard insulation displacement connectors or terminated with other types of connectors specifically designed for flat ribbon. Slitting, bonding, folding, shielding, and marking of flat ribbon cables are also available. As with all the products JCI produces, product reliability is assured by 100% testing to customer specifications, guaranteeing zero defects and superior customer satisfaction.
Electronic and mechanical assembly can be combined by JCI to provide design-to-shipping-dock, full-product builds. We commonly integrate our cable/harnesses into the finished product. We have built everything from tactical vehicle components to industrial control units.
Whatever you need to be done with wire, JCI, Inc. does it; cutting, stripping, terminating, and kitting. We can mark wire using hot-stamp, tags, bands, and high-volume, ink-jet printing. We can process tens of thousands of feet of wire per day.